I’ve been thinking about RZR cooling for some time but have put off this post off for months. If for no other reason I knew it spears a few myths and I‘d elected to avoid the whole thing. However, with recent discussion on intercoolers and several recent posts about over-heating I’ve decided to go ahead and post this. As always, this is mostly for my own thought clarity when I move on to other things. However, hopefully this also helps others too. I know I had a number of surprises in some of this, and I expect most of you will have a few too!
Most of this is fact supported by the links I’ve included, yet there are a few opinions snuck in too. There are also some things mentioned that I consider obvious enough to not need supporting links.
A favor please? I’m certainly fallible, but I’ll take is as a favor if before you suggest I’ve made mistakes (not just possible, but inevitable) or you elect to debate because you think you're right:
Links if you want to dig deeper or see for yourself:
thermtest.com
Post Topic Order:
I hope you’ll find this interesting!!
-d
Most of this is fact supported by the links I’ve included, yet there are a few opinions snuck in too. There are also some things mentioned that I consider obvious enough to not need supporting links.
A favor please? I’m certainly fallible, but I’ll take is as a favor if before you suggest I’ve made mistakes (not just possible, but inevitable) or you elect to debate because you think you're right:
- Read the reference links, the post, and do some of your own research first.
- I hope I have a good reputation for chatting with:
- Those do the research and want to chat at a peer level.
- Those that ask for help.
- I tend to, or eventually will, ignore those that want to argue but won't make the effort to ramp up.
- I hope I have a good reputation for chatting with:
- Please remember correlation is not causation: “I wrecked my car in May” does not mean “May causes car wrecks”. “My ’04 Edsel overheats when I take out the thermostat” is also a correlation, not a causation. However, “because the water pump cavitated and took out my plastic water pump impeller” is a causation, as would be “I didn’t replace the housing gasket and the system couldn’t build any pressure”.
- Play along in limiting stories - Telling this forum you run Coke in your radiator and “it works for me” is someplace between a story with no supporting science and a sentence that needs “so far” or “that I can tell” added to it. If you can explain why it’s a good idea, or why it flies in the face of normal best practice please share!
- At the same time there are lots amazing folks here with great experience and incredibly useful insights, so this is a balancing act I leave in your hands. (of course there is always one...)
Links if you want to dig deeper or see for yourself:

Cold Weather Antifreeze/Coolant: How low can your antifreeze go? - PEAK Auto
Cold Weather Antifreeze/Coolant: How low can your antifreeze go? Measuring your antifreeze/coolant’s resistance to cold, and advice on how to best prepare your cooling system for winter weather The word ‘antifreeze’ is one of the most straightforward terms in the automotive lexicon. Simply put...
peakauto.com

Thermal Conductivity of Ethylene Glycol-Water Mixtures - Thermtest Inc.
Transient Hot Wire Liquid Thermal Conductivity Meter (THW-L2) is used to measure the thermal conductivity of liquids and pastes. Learn more.

Post Topic Order:
Intro (post #1)
Terms, Acronyms, and the "Disclaimer" (Post #2)
Myth and Facts (Post #3)
Intercoolers (Post #4)
Overheating Tips (Post #5)
What I’m thinking for my XPT (Post #6
Performance Implications (Post #17)
Misc Content or Learnings (Post #18)
I hope you’ll find this interesting!!
-d