Have that too, plus a sicissor jack, wood blocks, winch kit, comprehensive first aid kit, survival food for two days for two people, water, space blanket, spare ball joint, full set of swing arm bolts, spare belt, spark plugs, JB weld, misc bolts and nuts, misc plastic fasteners, flash lights (plural), spare batteries for all devises, rain gear for two people, SPOT, jumper cables and the list goes on....

 

A tire plug kit and pump is very handy as well!

 

One thing I carry is a small magnetic dish. Good for dropped parts, nuts etc as well as keeping track of "stuff" you are removing. We have found lost parts in the dirt and sand. Small cheap; check the local flea markets.

 

Well for those of us that don't have access to a heavy duty sewing machine, I got this roll up from trail armor just add tools of your choice. I also found a handy tool kit from blue ridge racing that has some tools and tire repair stuff along with wind proof lighter and flat rolled duct tape and places to add some tools of your choice. It fits under the hood of my 800 S. Also found this extending driver with 6 lengths, works great for those bottom belt cover screws.

Sent from my DROID BIONIC using Tapatalk 2

 

It always amazes me how creative you guys are. I see so many cool ideas to fix up my RZR I may have to quit my job so I can get them all done..lol I am suppose to be fixing my house up to sale. but thanks to you guys I am out tinkering with my RZR all day.:shhh: Boy am I gonna get it... The addiction just grows.... Great thread!!!!!!!! Thanks to the OP...


TBS

 

Thanks, I can quit carrying all the stuff I don't need that takes up half my box.

 

Snap ring pliers are now added to the kit along with extra snap rings and some cotter pins.

 

Great kit. Thanks for the info


CasperKing

 

For the wraps you can go on Amazon and find MANY options. I am ordering a couple today,

 

It's in there, I call it mechanics wire, never was much of a farmer.:rofl3::rofl3:

 

I was wondering what mechanics wire was too! :rofl3:

 

I did not see it listed, but we use Tie Wire or Bailing Wire. Have tied up broken ball joints, tie rods, etc. Home Depot sells the good stuff next to the rebar.

 

I did not see it listed, but we use Tie Wire or Bailing Wire. Have tied up broken ball joints, tie rods, etc. Home Depot sells the good stuff next to the rebar.

To go along with the wire I also keep this tool in my kit

It can be used to make a hose clamp or a million other uses

ClampTite - Welcome to ClampTite Custom Clamp Making Tool For Home, Auto, and Marine Use.

This is interesting. How does this work?

Check this out...

How to Use The ClampTite Tool

 

For XP900 add T40 torq bit and brass hammer. Sheared all 4 studs off rear hub and had to take one out of each other wheel to get back home. Hardest part was finding the T40 bit to remove rotor but luckily someone in our group had one by dumb luck.

 

First I need to get a spare ball joint! I also carry a complete set of tools at the TH, will just need to get there if I break something I don't have.

 

Need a hammer to knock out busted ball joints and snap ring pliers.


Sent from my iPhone using RZRForums.net

 

Thanks for the positive responses, it has been fun doing this. I am glad Some have decided to make their own kit as it can make yours or somebody in your party have a better day when something bad happens. This by no means is the final ultimate kit but it works for me. Build your own, figure out what you may need, sit down after you come up with what you think you may need and see if you can take apart and reassemble something that may need attention then adjust your kit. It is a learning curve but fun to do especially when the weather is not the best for riding.

 

That is yet another separate pack. Enough to fix all four 10 times, yuup I am getting home tonight no matter what but if it gets REALLY bad there is yet, ANOTHER, survival pack good for about 2 days just in case SPOT cannot find me.

 

I think I'll make sure to leave room in my tool roll for my tire repair stuff as well

 

Thx for your time!!!

 

Found this today and picked one up. With the list and this tool roll I should be good!

 

Thanks for this!

 

Good job! Always nice to have tools when your out

 

Mine is a RZR4 so the fuse is under the back seat and I don't do deep water so it stays dry but others may need that breaker. Nice thing is the wrap has two VELCRO pocket to put the thing I might find necessary.

 

Awesome Tool kit ideas.....under assorted fuses I would add the Damn Fan Fuse/20A circuit breaker on 2011 RZR 800's being under the battery in the harness and failing due to moisture and mud.! I've had to replace mine three times, so we always keep that one handy!:rollfinger:

 

You need to move the breaker to up behind the seat, just splice onto your wires, put the breaker next to your ecm module.

Great thread, love the tool lists.

 

I have my tools in a plastic marine "ammo can" that is waterproof. I can carry pretty much all shown in the tool wrap but also fit a medium size towel in there to keep the stuff from rattling around while riding. The towel comes in handy especially in the sand to put under where you are working so you don't lose any parts/tools when you are working on your machine. If you don't have a box like that, I'd suggest stuffing a towel under the seat (in a bag if you get wet) since it really is handy to have.

 

Terrific thread, thank you!