Congrats on your new machine
@johnsavarese I am really surprised they are putting that old of a version on the RC in a new machine. If the RC can see the update file on the USB stick, I don't think you have a USB formatting issue.
If you have another computer to try downloading and copying the file to the USB drive, try that.
If that doesn't work, to completely rule out a corrupt file on the USB drive, you could run what's called an MD5 hash checksum on the update file while it is on the hard drive, then copy the file to the USB drive and run a hash check from the USB drive. This does a calculation on the file and outputs a number. The number should match when you check it on the computer's hard drive and when you check the file after you copy it to the USB drive. This ensures not a single bit is out of place in the update file.
This article explains how to do it.
How to check the MD5 checksum of a downloaded file | Search | Autodesk Knowledge Network.
This is what the command looks like on a MAC:
sethMac~ % md5 /Users/seth/Downloads/ORS7A9.R72151A.swu
MD5 (/Users/seth.siders/Downloads/ORS7A9.R72151A.swu) =
3078aaef53192583a0b7be141dac16b0
The number in bold is the MD5 hash
Now copy the file to your USB drive and run the MD5 calculation again on the file but this time on the USB drive.
sethMac@C02Z22SVLVDQ ~ % md5 /Volumes/RIDECOMMAND/ORS7A9.R72151A.swu
MD5 (/Volumes/RIDECOMMAND/ORS7A9.R72151A.swu) =
3078aaef53192583a0b7be141dac16b0
Note the numbers in bold match exactly. If the numbers do match, and the RC can read it, there may be some other problem in the RC.