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How to change jets on the RZR 170

71K views 60 replies 26 participants last post by  kdka87  
#1 ·
I have seen many people ask about Jets and how to change them.

The jets can be changed without removing the carb from the engine. It's actually a very simple process.

Step 1. Order jets from Jetsrus.com

Step 2. Locate Carb and loosen fuel drain screw to empty fuel from the bowl



Step 3. Loosen but do NOT remove the screws holding the carb clamps

Step 4. Once the screws are loosened, rotate the top of the carb towards the front of the rzr until the carb is 90 degrees from where the normal position is. You will see the bottom of the carb.

Step 5. Remove the three screws highlighted by the arrows:



Step 6. Once the bowl is removed, pull off the White plastic cap. This cap is loosely attached. Becareful that the float pin does not slip out (Pointed to by the yellow arrow)



Step 7. Remove the Pilot Jet and reinstall with the new jet. ****note**** You are installing a brass jet into an aluminum housing. Do NOT use GORILLA hands. Just snug up the jet and then turn just another couple of degrees.



Step 8. Reinstall the white plastic difuser.

Step 9. Reinstall the Bowl. Be very careful that the O-ring does not slip out of the recess as shown below. When snuging up the float bowl screws do NOT use Gorilla Hands



Step 10. Rotate the carb back to the original position and snug up the carb clamps.

Step 11. Start Engine with Choke. Keep in mind the bowl is empty and it will take 10-15 seconds of cranking for the fuel pump to get fuel to the bowl.

Enjoy
 
#2 ·
should be a sticky!
I grew up a gearhead just doing this stuff as many here did also but I would guess many here are just "regular" dads trying to keeps the kids happy with these little cars and this is an awesome post that will help lots of people.
Nicely done.
Mike
 
#13 ·
I was looking on line at some of the air intake kits and one kit comes with the main jet and the ploit and one kit ony comes with a larger main jet. So my question is by doing this setup should i change both or just the main. I dont know my elevation but i live here in the dallas tx area. Thanks. so for jacking thread
 
#50 ·
You think a 45 pilot is too big? Only ask as I have laying around shop from my YFZ450, and its exact same style pilot jet. No shop has one in stock. Still has stock air filter & exhaust. In ky so about 500' elev or so.
They have a 107.5 and 110 mains locally so gonna pick them up today