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Broke something with new belt install.

19K views 58 replies 16 participants last post by  Craneman32  
#1 ·
Out on the trail and broke a belt we rolled the primary backwards (by hand) to unjam the new belt and something went crunch.

Engine won't start now. I'm guessing the timing chain or something broke?
 
#2 ·
Might have jumped the cam chain I've read if you turn the wrong direction it will jump timing. Man that sucks hope you didn't damage anything inside. Good luck
 
#8 ·
#11 ·
subbed, your only supposed to turn it counter clockwise right? I'm going to pull my cover and draw some arrows on it with permanent marker this weekend. Free mod!

Alba has a new automatic timing chain tensioner (uses a spring not oil pressure), for a little more than their manual tensioner.

Yep, there should be a sticker.
 
#15 ·
If it jumped timing enough and then you tried to start it, bent or broken valves and possibly broken piston.

Also, a mechanical tensioner won't prevent a timing jump from turning the primary the wrong way (clockwise). When you turn the primary counter clockwise (direction of engine rotation), slack would be created on the cam chain on the rear of the engine where the tensioner is. The tensioner takes up that slack while the engine is turning or running. What happens when you turn the engine backward (primary clockwise), is it puts the slack in the chain on the front side of the motor where there is no chain tensioner, thus the timing chain jump usually on the exhaust cam. The only way you could stop this is a tensioner on both sides of the chain.
 
#23 ·
Yes what he is saying is correct the tensioner only pushes on one of the two chain guides. If I had a pic I would show what it looks like under the side cover. My point is the manual tensioner at least applies a constant tension while the engine isn't running and helps reduce the chance of it jumping.
 
#24 ·
I heard it also bleeds down after time. Does the thread sealant totally cure this? I've heard both. Some say never adjust again some say adjust at valve service time.

I guess while you're do the valve service I'd say it's one thing to check for sure.

I have the SAL extended warranty but heard they aren't the best to deal with.
 
#25 ·
I have worked on hundreds of engines with timing chains and as long as the tensioner does not bleed off then you can turn engine in either direction, with the manual tensioner the chain is always tight and the only way the chain could jump is if manual chain tensioner is not adjusted correctly. There should not be any slack on either side with manual chain tensioner if adjusted correctly.. Also they do work great! JMO
 
#26 · (Edited)
Ok great. I'm loading up the ammo for the dealer to battle aftermarket warranty.

So technically. This should never have happen. Would everyone agree? If the tensioner was holding pressure and doing its job the chain should have been tight.

Correct?

My argument is if the chain tensioner was keeping the chain tight this would not have happen. I say I go to SAL with this. It's the truth. No need to make up some excuses.
 
#27 ·
On Polaris machines the stock tensioners never hold pressure and that is why it says every where to only turn counter clockwise to prevent damage..I'm sure lots of people turn clockwise and get lucky.