Probably a dumb question, but have you tried moving the seat all the way back? Maybe you can drill new holes in the seat bases to push it back further. I would hate to hack on my new dash.
Good luck. You have the best color!

 

Yeah, the seat is all the way back. I don't believe drilling any holes will work since it is right up against the plastics of the machine in the position it is in now. My main problem is the left knee hitting the door or where the door meets with the body. The right knee only gets beat up if I'm nice and let someone else drive. I've read where guys 6'7 ride comfortably and they must be all torso or something because I feel like a sardine in mine.

 

im 6'1'' 380, I had to have something cause my knee was against the bracket/bolts that hold the lower stock door on. I put the PRP door bags in cause they have a 2" thick pad on the front half for the knee. makes it 100% better.

another option is a aftermarket door. the proarmor is a little wider, and has more knee room. I haven't set in one with any other doors on it.

Jeremy

 

Utv Giant door bags perhaps?
Just got mine and they look amazing.. Really nice quality and the knee pad should probably help.. Can't wait to install them.

http://www.utvgiant.com/rzr102090dok.html

 

Maybe you could put on a knee pad like they use for skate boarding. My buddy wears them on his quad.

 

Im 5-10 and glad Im not any taller when driving my machine. Sometimes being average height is a blessing....lol.

 

Padding works wonders, I find my knee hitting the same spot from time to time.. lol

 

I cut a piece of pipe insulation foam in half and zip tied it to the inside of the door on the rail where my knee hits.

 

Good idea with the insulation foam..

 

i don,t have that problem
but grinding your knee cannot be fun
def padding on the frame or wear a simple knee pad

 

Im 6'4',
This is how I solved my fitment issues;
PRP door bags with knee pad,
This is a life saver !!


PRP seats,
The way these seat are constructed (for me) allowed approx 1" 1.5" more leg room.
They seem to be a bit lower and set back further.

 

My left knee always hit on the pointed part of the body right in front of the door latch. I made some padding up and put it where my knee rode and that helped a bunch.

 

I'm 6,8 230 lb and manage in mine comfortable! No extra room for sure but it's not bad, now I rode passenger in a 800s the other day and holy crap I literally had to hang my legs out of the side lol

 

Starting to get deep in here.

 

That's what she said!

Someone had to go there.


Sent from my iPad using Tapatalk

 

6'5 220 here. The Pro Armor doors give a little extra space on the side, and the Laser Tab seat lowering bases I have gave the seat a "tilt" back which increased the leg room towards the dash. I honestly have no problems with this setup. The lowering bases might be worth looking into as they are not only cheap, but keep your knees further from the dash and your melon further from that roll bar!

 

I appreciate everyone's comments a lot! Being a big guy has always been a problem. All the input has given me some hope to be able to ride comfortably for hours! Thanks guys and go get muddy!

 

My knee was kitting the same place. I got the Polaris upper storage bag. I stick a couple hand towels in there. For padding needed or have them handy if need to wipe something down. After I got these I saw the prp bags and they look to do the trick also.

 

6'2" knee hit the pointed part of the body where the door latches. I got bases from the 800/900 put in my prp seats from my old 800 with no sliders and knee no longer hits. Maybe it sits a little lower because no slider but what ever it was I now am a lot more comfortable in the ride.

See if removing the slider option and just having the base makes a difference. Free mod. The padding options seem to be a good resolution too.

 

I'm 6'0" and I did four things to fit better, 1-Cut the door jam back about an inch and a half, 2-Cut out the dead pedal, 3-Tilted the stock seats back 1", and 4-Remove the storage box cover.

 

Do you have any pictures of the modifications you made to your machine?

 

I used some rubber trim off a old rzr windshield to soften the abrupt edge of the outside plastic. I also found some stiff plastic packing foam to stuff in between the 2 panels above the problem point area. I can rest my knee on the foam or the rubber seal.