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Stage 3 AA Tune

11K views 29 replies 16 participants last post by  yamahaSHO  
#1 ·
Just tried out my Pro with the AA Stage 3 tune/S3 clutch kit/BOV/intake and charge tube. Also running an Evo exhaust.

Beyond impressed with the changes it made to this machine. The low end power is crazy. The BOV is much louder than I expected haha. It really wakes up the Pro.

The install was easy and fit and finish was great on all the parts. The only part that I find weird is the smell after running it. The exhaust smells "different" for sure. Especially after riding and then just sitting there idling. Almost a gas smell from the exhaust. Didn't expect a tune to make it smell different haha.

Other than that the clutching seems spot on, approx 8300rpm at 55mph @2200 ft elevation. May drop one magnetic weight to get closer to 8500 rpm. No sign of the belt slipping either.
 
#13 ·
The torquing head things is odd. Head bolts are typically stretched to max clamping capacity. Want more? Need to get different material or bolt/stud. If this really works, then it’s super odd Polaris doesn’t torque them to this spec from factory. If Polaris did torque them to correctly engineered stretch, then doing this would actually weaken the setup. Maybe it’s the engineer in me overthinking it, but either way it’s odd. Clearly lots of people do it without issue.
 
#24 ·
I run AA stage 2, 3, and 4. I have not torqued the head bolts. I only run stage 4 on camping weekends for a day here and there but race fuel/octanium etc is expensive on top of running 94 so I dont run it all that often but when I do, she flat out rips. Typically I run stage 2 for the winter and stage 3 all summer.

I am a very happy customer. Would never go back to stock, if I bought a new machine tomorrow I'd tune it from day 1. Hope this helps!
 
#25 ·
I run 18.5+ PSI on mine with E50 and mild additional timing, which appears to line up with their level 5 & 6 tunes. Have never messed with the head bolts/studs. Dragy on the street with the OEM tires showed an 8.36 1/8 mile time. It's faster than it needs to be for trails.
 
#26 ·
torqueing the stock head bolts is not a hard job... i have no idea what they're seeing for cylinder pressures on the 4-6 AA tunes compared to stock, but if they're recommending it, and you're not doing it... you're playing with fire.

I see a lot of people saying they didn't do it to theirs, but that's no empirical data. you'll be pretty pissed if you lift the head and potentially ruin the block or the head surface. I ended up finding ARP bolts and changing them out completely, but to each their own.
 
#30 ·
The OEM cooler is probably the most efficient cooler. All the aftermarket are worse in heat transfer. Some are SIGNIFICANTLY better than others. I only got this due to the potential cracking of the OEM and that Garrett makes some of the best cores out there.

If the OEM wasn't known to crack, I would have kept it. My back to back runs showed the OEM slightly better than my Garrett/BC.