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just started my console the other day, I will keep posted as I progress.I posted pics in members area. Keep in mind that some measurements my be different on your utv if you use my design.This is on a 2012 800 rzr with the sport roof. Hopefully I can start cutting out the wood tomorrow.Any question I'll be more than happy to answer.
joe
 
I have done 2
The first was two pieces for my stock cage on my S

View attachment 63581
View attachment 63582
View attachment 63583

Then the second was for my new xp with custom cage.

View attachment 63584
After applying resin
View attachment 63585
View attachment 63586
After bondo and then primed
View attachment 63587
Ready to install
View attachment 63588
Finished
I welded tabs on the cage for it to bolt to
All of my electronics are mounted in the rood easily accessible by removing a few bolts to pull off the roof panel.
View attachment 63589

Took me awhile to do but turned out great.






Sent from my iPhone using Tapatalk from Magicmantx
That is the sweetest setup I think I've seen. Wish I could do that kind of work
 
I have done 2
The first was two pieces for my stock cage on my S

View attachment 63581
View attachment 63582
View attachment 63583

Then the second was for my new xp with custom cage.

View attachment 63584
After applying resin
View attachment 63585
View attachment 63586
After bondo and then primed
View attachment 63587
Ready to install
View attachment 63588
Finished
I welded tabs on the cage for it to bolt to
All of my electronics are mounted in the rood easily accessible by removing a few bolts to pull off the roof panel.
View attachment 63589

Took me awhile to do but turned out great.






Sent from my iPhone using Tapatalk from Magicmantx
That is the sweetest setup I think I've seen. Wish I could do that kind of work
You can do it! Its not that hard to do and whats the worse than can happen? Ifyou like it you have a cool part that you made yourself. If it doesnt turn out to suit you just throw it away and start over. Always here to answer questions or help.
 
Magic, how do you pull the t-shirt away from the wood after it is ready?
You dont pull it away it becomes part of the structure. Think of it like this. Your skeleton is pine strips about 1/2x 1 1/2and that is covered with thin plywood in the large areas .then when you stretch the Tshirt material over everything your making a cloth skin .The cloth skin will bridge the gaps and smooth out the shape creating slopes and round off areas to make it all kind of flow together. BUT it needs to be a hard tough surface. The Resin will soak through the tshirt material bonding it to the wood where it touches and will make it solid where it is stretched between areas with no wood touching it. Areas with no wood will require more resin to make it strong enough. If you were going to use this like a free form you would need to use fiberglass matt for strength. Thats why I use light weight materials like pine and very thin plywood. It just needs to be strong enough to hold everything together until it gets resin coated . Once its coated and hardens it joins all the weak pieces together makin it very strong ...And it doesnt weigh a ton. Thats why I dont use MDF because its too heavy.
 
update
had to relocate the back center bolt was in way of blending the wood frame so i put two instead of one

haywire17 Gallery - Polaris RZR Photo Gallery
added more photos today,got the radio box, speakers and other boxes setup,ready to start sanding monday and fiberglassing
i am adding color to the resin (black),I'll see what happens I can always paint over if it don't work out.
anybody have a good place to get led lights,(overhead,strands,etc)?:)
 

Attachments

Magic, how do you pull the t-shirt away from the wood after it is ready?
You dont pull it away it becomes part of the structure. Think of it like this. Your skeleton is pine strips about 1/2x 1 1/2and that is covered with thin plywood in the large areas .then when you stretch the Tshirt material over everything your making a cloth skin .The cloth skin will bridge the gaps and smooth out the shape creating slopes and round off areas to make it all kind of flow together. BUT it needs to be a hard tough surface. The Resin will soak through the tshirt material bonding it to the wood where it touches and will make it solid where it is stretched between areas with no wood touching it. Areas with no wood will require more resin to make it strong enough. If you were going to use this like a free form you would need to use fiberglass matt for strength. Thats why I use light weight materials like pine and very thin plywood. It just needs to be strong enough to hold everything together until it gets resin coated . Once its coated and hardens it joins all the weak pieces together makin it very strong ...And it doesnt weigh a ton. Thats why I dont use MDF because its too heavy.
Thanks for the reply.. I am going to try this as soon as I get a chance
 
update
had to relocate the back center bolt was in way of blending the wood frame so i put two instead of one

haywire17 Gallery - Polaris RZR Photo Gallery
added more photos today,got the radio box, speakers and other boxes setup,ready to start sanding monday and fiberglassing
i am adding color to the resin (black),I'll see what happens I can always paint over if it don't work out.
anybody have a good place to get led lights,(overhead,strands,etc)?:)


Looks good ! I like the design.
 
Thanks.....it is a bedliner spray. Looks likes you have a nice project going yourself. What are your plans on mounting the amp if you are doing one?

Anyone ready for a SILVER-SEVEN ?
thanks fourteen i am not doing an amp just yet ,i think just the stereo will do for now,i have some room in between the speakers for an amp.I'll wait an see what it sounds like.:)
 
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