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Clutch Shift Speed Explained

36K views 33 replies 10 participants last post by  aaronh7  
#1 ·
Due to me having to talk about or type in a e-mail or forum what shift speed is, I thought I would just write a tech article to point to on it.

Shift speed is basically the engine RPM the engine runs at all the time under load due to the properties of the CVT clutch system. When we are tuning a clutch this RPM is the main focus of the tuning.

Assuming you have a clutch set up that is in the ball park to begin with then fine tuning shift speed is where it is. Also we use it to determine if you have a big issue with what you have now stock or modified.

To get shift speed, get on flat ground in high range and floor it, watch tach and the RPM where the engine just starts to level out is shift speed. The wide open RPM is not it and wide open RPM can NOT be controlled by clutching unless it is way off like a super stiff secondary spring that will not let the primary open. On a dyno and graphing RPM, you will see RPM ramp up quickly, go flat then ramp up again when the belt is fully shifted out. The flat part of the graph is the shift speed.

Typically with a 800 polaris, we shoot for 6200 RPM at shift speed and on a 900 XP we shoot for 8200 RPM. Modified engines with cam changes etc will operate at a higher RPM but for the most part and most people these two RPM's is what we are shooting for.

If you ride in the dunes alot or sand, or mud or wherever and you know your clutching is off there, then you need to get shift speed where you ride at so you can tune your clutch for that.

Keep in mind, a clutch tune for sand tires in the sand is going to different than when you get back home and put your stock tires back on. Each tire set will require a different set up which makes the Dalton adjustable clutch kit so desirable, just too easy to change and can be done right on the vehicle.

With a clutch kit assuming you have all matching parts from one company like Dalton, you simply change the weight of the flyweights to affect shift speed. Say you are running 5900 rpm on a 800 and 7900 on a 900 then take one set screw out of the weights to lighten them up to raise the RPM.

On my own vehicle I went to 26x9x12 rear tires and my shift speed went to 8450 to 8500 which is the rev limiter so I had install a Dalton kit and use the set up for small tires which was heavier flyweights which brought my RPM back down to 8200 where I wanted it. Then I could hit shift speed like I was supposed to, no premature rev limiter hitting and my top speed went back up.

One more thing, a clutch kit should never hurt top speed if it does then it is off, way off. Switch brands or adjust it if it is a adjstable kit.

Hope this cleared up what shift speed is.

Todd
 
#2 ·
That's a good read, and my prob sounds like the problem you encountered. think my 850cc engine with stock H.O. cam prob needs a slightly lower than the typical 6200RPM shift speed due to larger displacement with stock S cam, unported, just 3-angle valve jobbed head, stock T.B. and Muzzy exh. thanks
 
#5 ·
Todd, got mine dialed in perfect. Thanks for taking time from your busy schedule to assist. Happy customer and highly recommend the Dalton clutch!!

Sent from my DROID RAZR HD using Tapatalk 2
 
#18 ·
thats what im wanting to do. maybe it takes a softer primary spring to engage slightly lower RPM.

we have two 800 RZR's, one is a 2009 other is a 2012 (of course the 2012 has the HO800 engine), both stock clutching, both have same Polaris 26 x 14" wheel tire kit. example, the 2009 will run about 5-6mph more in low range than the 2012 will before hitting rev limiter (and the 2012 has the rev limter raised 500RPM more with PC-V)

the 2012 just over all feels geared lower than the 2009. pretty sure they both have same transmission gear ratios and final drive ratios. or did Polaris change the gearing sometime between 09 & 12?

thanks
 
#23 ·
What's the drawback of using to much weight on the Dalton kit? I've never been able to get my kit dialed in for over 6 months now. I run 29.5 terms with the heavy secondary spring. I bought the kit from you. I finally gave up and added 3 set screws to each weight. Been like that for 6 months.
I would want you to call me, that sounds like too much weight. You should have had it dialed in, in like 30 min.

Call me after you get shift speed. With those huge tires you probably won't get 6200 but if we can get you to 6000 I would be happy with it.

Todd
 
#25 ·
Looks like I'm getting 7800 and at times 7900 rpm at best. I'll remove 1 long set screw and see what happens. My ride is a 900 btw.
Low rpm is not always clutching, if you can't pull more than 7900 RPM overall then you are down on power.

Call me.

Todd
601-771-0070
 
#26 ·
Thing is I never go wide open throttle. I rarely get my rzr over 20mph. The 7900 rpm I observed was only about a 30 yard run. It may go higher I just didn't let it. I'll call you tomorrow.
I hear this all the time but when we are doing clutching we need to know top speed, top speed rpm and shift speed rpm, it tells us the health of the vehicle itself or whether you have other issues that need to be addressed or not.

Example: If right now no matter what you do it won't pull say over 5700 period you are down on power and need to figure out why. If you are down on power up top then you are down on power down low too so you are leaving some power on the table.

Make sense?

Todd
 
#27 ·
No I get it. Unfortunately, I'm not going to run my rzr wide open to top speed with 29.5 mud tires on it. That's not healthy or safe. The buggy is only 9 months old and has no issues that I know of. Would neutral rpms or park rpms help?
no, just get shift speed then.

Todd
 
#30 ·
Please do a video explaining shift speed. I'm sure it would help others besides me.
I don't think you would be able to hear me, all the video would be of is the tach while it being floored.

You can always just video your tach while doing this email it to me and I can tell you.

Todd
 
#32 ·
Todd where should I check my shift speed? The road or a field? Seems like mine levels off at 7800 and precedes to top end at 8200-8400. I'm not 100% sure I'm Reading the tach at the right moment. This is on the road in 4wd 100% traction.

900xp with Polaris stage 2 rolling on 30" blackwater Evolutions
Double down intake
Dalton kit with one long set screw and big tire spring.
 
#33 ·
I would do it on a dirt road in 2wd

That RPM is low, hard to say if it is low power due to some engine issue or the due to the load of the large tires

Top speed RPM is a the number #1 way to decide if you have low power because top speed rpm is not affected by the clutch set up much because once the belt has fully shifted out the tuning components don't play a role

Whatever you do, do not drill out the rivet in the flyweight if you are going to play with the clutch

If you can't figure it out, call me monday

Todd