[RZR 4]

Home made clutch puller I am sure a bunch of people already did this thought i would post it with a pic in the how to section. Not sure if the same puller works for all years but mine is a 2010 RZR 4.

Clutch Puller
1. Bolt 3/4" X 2 1/2" long 16 thread count (fine thread)
2. 5/8" X 3 1/2" long piece of 5/8" solid stock. I used a 6 1/2" 5/8" bolt and cut the head off and threads off had them both at work. worked perfect

 

[MotoXXX]

That is exactly what I did, mine is an 08...well, now it has an 09 S motor in it but it still uses the same primary puller.

 

[jsypher]

Stupid question, metric right?

 

[RZR 4]

Stupid question, metric right?

No standard Bolt 3/4" x 16 thread count (Fine thread) I think coarse thread would be 3/4" X 10 thread count

 

[GstRdr]

How did you mount the rod to the bolt?

 

[Vinman]

How did you mount the rod to the bolt?

I wondered the same thing but if you look closely at the pix, the bolt is seperate from the rod. I guess you just stick the rod in:rofl3: and then thread the bolt in.

Vince

 

[BlackBart]

Home made clutch puller I am sure a bunch of people already did this thought i would post it with a pic in the how to section. Not sure if the same puller works for all years but mine is a 2010 RZR 4.

Clutch Puller
1. Bolt 3/4" X 2 1/2" long 16 thread count (fine thread)
2. 5/8" X 3 1/2" long piece of 5/8" solid stock. I used a 6 1/2" 5/8" bolt and cut the head off and threads off had them both at work. worked perfect

Oh, that looks familiar. Good job, even if I so say myself )

 

[rdavidharris]

Is it true the the 2009 RZR "S" model requires a smaller clutch puller? Like a 14mm puller instead of the 19mm puller on the other RZR models? Sort of confusing why Polaris only did this on the 2009 RZRS...

 

[RZR-01]

Clutch Puller
1. Bolt 3/4" X 2 1/2" long 16 thread count (fine thread)
2. 5/8" X 3 1/2" long piece of 5/8" solid stock. I used a 6 1/2" 5/8" bolt and cut the head off and threads off had them both at work. worked perfect

[/QUOTE]

Can I see what it look's like, your photo is not available. I would like to make one. Thanks
[email protected]

 

[medik418]

http://www.rzrforums.net/projects-how/75114-so-begins.html#post936739

The black set screw is just used as a spacer to push against the crank shaft.

 

[sport20]

hi guys
do anyone know if this will work on 2013 razor s 800. I need to silicone the clutch housing at the motor and tranny.
thanks

 

[Eman0993]

hi guys
do anyone know if this will work on 2013 razor s 800. I need to silicone the clutch housing at the motor and tranny.
thanks

Buy the actual tool. I have seen people use these tools and have them fail more than once and end up breaking inside the primary clutch causing quit a bit of damage. I spent the $ yesterday and ordered the correct tool. Just my opinion though.

 

[IARZR]

Im with Eric on this one. I bought the actual tool for $25 and now have piece of mind that Im not going to damage anything by trying to save a few bucks.

 

[dsmracing1]

I used a rubber mallet and she popped right off lol. Maybe I had good luck but it seemed to work for me.

 

[IARZR]

I used a rubber mallet and she popped right off lol. Maybe I had good luck but it seemed to work for me.

LOL, I dont have your luck!

 

[sport20]

I don't mind buying one, just I can't get it before 2 weeks.

 

[IARZR]

I don't mind buying one, just I can't get it before 2 weeks.

Where are you ordering it from? I had mine in 4 days.

 

[Eman0993]

Ordered mine yesterday got it today but it came from 2.5 hrs away lol

 

[IARZR]

mine was even sent snail mail from Arizona

 

[sport20]

just did homemade job with 3/4" fine thread and spacer. held clutch with one hand and used ratchet with other and was able to get clutch off with no prob. bike is only a week old so maybe that's why it came off fairly easy. thanks for all the info..:ride: