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Best luck? Keep the front end all together.

Wrap a cheap ratchet strap around it. Crank it down until it pops out.

Turn the volume down, poor editing on the video.

Used this method to pop some rears out. Guessing it will work for the fronts. YMMV
I do this and if that doesn’t work I hook a slide hammer on the strap and can usually get it after a bit of trying
 
Hopefully this prompts some people to put anti seize on their axle splines for future ease of pulling. I keep mine heavily coated and I’ve never had trouble getting an axle out, knock on wood.
When I replace my axles I use anti seize as well.
 
I've had luck with the ratchet strap method. Get it as far down behind the cup as you can and crank it down, and beat the cup with a mini sledge. Works every time. Good Luck!
 
Slide hammer vise grip , pry bar and hammer. Try hitting it off on angle from Under rear diff while someone pulls.
 
This is NOT the proper way to do it...from the trans.

FB link...(sorry if you don't have facebook)


Edit: Thanks to @Max H for posting the youtube video...
 
This is NOT the proper way to do it...from the trans.

FB link...(sorry if you don't have facebook)


Edit: Thanks to @Max H for posting the youtube video...
Why's that not right??? Looks like it works great. 🤣
 
Discussion starter · #38 ·
Man we still can’t get it.

I’m going to run to the fasteners store tomorrow but I smoked 3-4 good $5.00 hardened steel drill bits then one 1/8” Milwaukee cobalt bit and I’m still only about 2/3 through on the 1st hole. Harbor freight step bit wouldn’t touch it.

Ratchet strap won’t stay behind the cup, vice grips mounted directly to slide hammer slip off, normal pry bars we can’t get it, tried a few indexing style and that wrecking bar one no luck…we even rebuilt the CV in the cup still in the axle and when we yanked it just basically popped back out. 3 jaw gear puller no go and the clamp style on the slide hammer wouldn’t grip it either. Exhaust clamp won’t fit behind it either. No access from other side.
ONLY options im down to is getting the bolt through it then praying the chain and slide hammer do it OR pull the diff I guess

Careful with rhino axles…

Might have to pull the differential as I honestly am concerned that it’s so freaking stuck anyway. And of course I had to mount the winch on the factory plate directly above the diff
 
Man we still can’t get it.

I’m going to run to the fasteners store tomorrow but I smoked 3-4 good $5.00 hardened steel drill bits then one 1/8” Milwaukee cobalt bit and I’m still only about 2/3 through on the 1st hole. Harbor freight step bit wouldn’t touch it.

Ratchet strap won’t stay behind the cup, vice grips mounted directly to slide hammer slip off, normal pry bars we can’t get it, tried a few indexing style and that wrecking bar one no luck…we even rebuilt the CV in the cup still in the axle and when we yanked it just basically popped back out. 3 jaw gear puller no go and the clamp style on the slide hammer wouldn’t grip it either. Exhaust clamp won’t fit behind it either. No access from other side.
ONLY options im down to is getting the bolt through it then praying the chain and slide hammer do it OR pull the diff I guess

Careful with rhino axles…

Might have to pull the differential as I honestly am concerned that it’s so freaking stuck anyway. And of course I had to mount the winch on the factory plate directly above the diff
Pulling the diff would probably save you time and more unwanted grief. It's kind of a PITA but I'm guessing it's less than you've already had.
 
With the front diff, the problem is that that the ringed groove at the end of the axle gets corroded full of rust, dirt and debris; and then the clip that holds the axle in cannot compress down into the groove allowing the axle to pull out.

Using Penetrating oils such as PB Blaster to creep in there to help dissolve the corrosion and to flush out the groove will be your best friend.

Soak with penetrating oil, tapping in and slamming out ( over and over again ) with slide hammer with straight pulls while continually ROTATING back and forth (the secrete in getting that ring clip to fall in the right place and aids in flushing out the groove) the CV cup will come out for you 99% of the time.

Ive pulled so many stuck axles it’s pathetic. Not just mine but friends and fellow riders that sometimes come knocking on my door for my help with their stuck axles .

Sometimes, ( that 1% of the time) the ring clip will get jammed between the axle splines and spline grooves and when you finally get the axle out you will know if that was the case because the ring clip will be broken.

I welded up a conduit clamp to attach to my slide hammer for axle pulling - it has never failed me. Good luck !
676441
 
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