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900 timing mark doesnt equal tdc

67K views 31 replies 15 participants last post by  Dusty1978  
#1 ·
This is my second time, setting timing on a 900 but my first motor build. new crank new balancer new pistons etc. with the magneto line set to the rear split of the crank case the pto drivers side piston is not at tdc. I assumed I might have the wrong flywheel so I replaced it w a parts motor flywheel still no luck. set everything up like manual says and rotated by hand and it wont make a full revolution. remove the cams and it will so it obviously in the top end anyone have any insight?
 
#3 ·
There is a split in flywheel styles that occurred somewhere in 2012 production. If it does not line up with tdc on the case split re-install the magneto cover, remove the crank angle sensor, and align the hash mark on the flywheel with the center of the crank angle sensor hole.

Nate
Alba Racing
 
#5 ·
Sorry to high jack your thread. But I've got a question. When the timing mark is lined up with the crank sensor hole. Should it be exactly center? I'm having a hell of a time getting my timing set. When I have everything together and timed at what I think is right the timing mark is on the far right edge of the hole (if you were standing on the passenger side looking at the stator cover) after I spin the motor by hand a couple times. If I change the timing by one tooth, the mark lines up on the left side of the hole after I spin the motor around a couple times. I've bolted the flywheel bolt to verify that the key way is facing straight up also. So to me it just seems like it's half a tooth off.
 
#7 ·
I have the bar in there, the motor spins over no problem, and the right cams r in the right spot. I'm sure I have it right. But thought I would double check.
 
#11 ·
I figured out my problem. The timing mark does line up in the middle of the hole, the problem I was running into was when I rolled the engine over a couple times by hand when I would get it back to TDC I still had tension pulling on the exhaust cam sprocket. Once I rolled the engine back a bit to remove the tension the hole would line up perfect. Everything works and it fired up right away.
 
#16 ·
When mounting your cam sprockets did you mount exhaust side first, pulling timing chain tight to compensate for tensioner on intake side of timing chain?

I only ask because I've been reading & re-reading the service manual in preparation for my Alba cams to arrive... Im no expert by any means so go easy on me if I'm way off base.

Will these motors run if timing is off 1 tooth?
 
#20 ·
The marks won't be dead perfect. You will pull your hair out trying to get it all perfect. It will be close. The main time it looks off is if you rotate it one full turn then look at it. It won't be as close then as it was when you set it. This is normal. I just went through all this. It's a pain I know
 
#21 ·
Sorry I just re read your post. It sounds to me it's all lined up. If the flywheel lines up with the split in the cases and the drivers side piston is at top dead center and your cams are lined up it should be good. Just make sure the right cam is in the right spot and the lobes are facing out
 
#24 ·
Thats not TDC. When the PTO cylinder is at TDC and the flywheel mark is lined up, the PTO cam lobes on bot cams should be pointed outward (intake pointed out to the back and exh pointed out towards the front. How are you checking for TDC on the PTO piston? Also looks like you have 1 cam 180deg out. When everything is aligned, the letters on both sprockets should be on the top of the horizontal hash marks. Looks like you have one on top and one on bottom. There is definitly something not right there...
 
#23 ·
good pic advrider-- i have always wanted to see someone do from begining to end with a vid or really good pics, if u have more please post
 
#27 ·
I'll stop by his place tomorrow and get it fixed. I work on Maserati and Ferrari. They have a notch on cam shoulder that lines up to mark on cam cap at TDC. That gets you close, then you degree each cam according to valve lift. Some of them it matters which intake valve on a particular cylinder you measure. The cam design actually opens one slightly earlier than the other...
 
#28 ·
Hopefully he didn't tag a valve.....on the v8's and V12's i work on I mark EVERYTHING before I disassemble cam setups. Chain to sprocket, sprocket to cam etc. I also use a tool to lock c/s at TDC using starter ring gear. Degreeing exhaust is really a pain, you measure valve closing in degrees of crank rotation at specified height. Dang Italians lol