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16' XPT4 Z1 Conversion

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14K views 43 replies 14 participants last post by  JWolf  
#1 ·
Started my z1 conversion this week.

Spec's
New crate Z1 w/3 postion boost switch
Head studs
Rage 8 and STM's new secondary
Sand Craft cage and aluminum work

There is a couple unknowns with this one that i will need to be address like the cooling system and fuel pump. Also appreciate any input from you guys that have done the conversion.

Thanks,
Jason
 

Attachments

#3 ·
Because everything else behind the motor has been upgraded. Also when you start adding weight such as doors,cage, seats, radios and big tires it severely effects performance. All of my riding is in the sand so i like big power. I know the Z1 can provide it reliably. Plus can be turned up to the moon if i really want too.
 
#13 ·
I sized my in-tank fuel pump based on the calculated engine HP. I took into account the factory fuel pump circuit (10 Amps) and allowed for a margin of error. I also took into account the physical size of the pump.

For my needs I selected a DeatschWerks in-tank pump -- Specifically the DW100.

These pumps are warrantied with a limited lifetime warrantee. They are a High Performance aftermarket pump specifically designed for both Gas and Alcohol. One might read their full description -- Impressive pumps.

For the Walbro in-tank family of fuel pumps -- Here is their flow/amp chart:

Image


Here is the chart for the pump I selected:

Image


If one is going to run Alcohol or push some serious HP -- Then one might select this pump:

Image


One point on the 2 DW charts relating to BHP -- This is referencing a N/A engine. If one is Boosted -- Subtract 15% for an estimated BHP reference.

Hope this is of some interest .. .. .. :)

FUN Times ... .. . :rofl3:

:drive1:
 
#14 ·
I figured no sense in "over spec" if not needed. A 255L pump will handle over 500HP Gas N/A if I remember right. The 190L saved me around 30-40 watts.

Most people don't run long enough with many accessories to even worry about power consumption. But if you have a lot of accessories or run at night with lots of lights you should pay attention. I guess Pace has an alternator option for the Z1. I noticed Johnny Angel has even added an alternator to his new XPT4 race car because even the larger Polaris stator couldn't keep up with the accessory demands of the race environment.
 
#22 ·
We are testing the stator when we have good weather. If you dont run a waterproof belt cover, you can run an exernal alternator off primary or even secondary clutch as we have done both. I also have a customer running one off the driveshaft.

I am building a whole new car with the turbo 1k driveline right now and will give more details soon.
 
#30 ·
Run 2x or 3x Lithium Iron batteries and you can run a 30" light bar no problem. They hold voltage unlike a lead acid or AGM battery and only weight 3.5 lbs each!!! They also recharge faster and last 3 to 5 times longer. And our upgraded stator is also helping to recharge them faster. I use the biggest Battery Tender brand. I know 2 will fit in the stock 1k location. I can put 4 in mine since I cut it out for a bigger AGM to begin with.
 
#38 ·
Everyone needs to be aware of system voltage related to EFI. When you have voltages ranging from 11.5v (or less) - 14.5v it can really cause you some tune problems.

We all know that fuel pump pressures will drop with voltage but so does injector flows. Higher end ECU's and calibrations will have a voltage / flow offset table and can compensate for voltage fluctuations to some degree. I'm not sure if OEM Polaris ECM's do this, OR the OEM Arctic Cat Z1 ECM's?

I was tuning a sandrail one time that every time the dual electric fans would kick on the voltage would dip into the 10v range just ever so briefly. The electronic pedal looses communication with the ECM at this point and the engine would go into reduced power (limp mode). Solution was to split the two fans circuit and actuate a few degrees from each other so they both wouldn't come on simultaneously.

A significant voltage drop (by fans turning on for example) at wide open throttle can cause a hesitation or "hick-up" that can make you chase your tail for awhile.

ALWAYS include system voltage in ALL data logging and pay attention to it!
 
#43 ·
31" 10 paddle. I didn't get my multi position boost switch installed for the weekend so i was running at 10 psi and they did pretty good. I didn't do any racing from a stop to see how well they dig. Hopefully i can get some more miles on the motor and the boost switch hooked up in the next couple weeks. Then more testing.