Secondary Clutch won't come off - any advice?? - Polaris RZR Forum - RZR Forums.net
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post #1 of 7 Old January 29th, 2018, 12:42 PM Thread Starter
 
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Secondary Clutch won't come off - any advice??

I ordered a set of secondary rollers from Hunterworks and am ready to install them. Like several others I've seen in the forums, I can't seem to get my secondary clutch off on my 2017 XP 1000. The bolt came out, and the front half of the clutch comes right off (comes off the spline completely) but the back half doesn't budge. I've sprayed it and given it the dead blow hammer treatment at 12 3 6 and 9 but it won't move. All of the folks I've seen who had stuck secondaries looked like the whole thing was stuck, not just the back half. Not sure what to do at this point! Any advice is appreciated!

Video of what it looks like now:
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post #2 of 7 Old January 29th, 2018, 12:48 PM
 
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Re: Secondary Clutch won't come off - any advice??

Carefully slide 2 jaw wheel puller into the roller slots on the secondary, then gently apply pressure and the secondary should slide right off. Worked for me. Spoke with Todd at Hunterworks also, no solid advise other than deadblow hammer and a slight amount of prying.
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post #3 of 7 Old January 29th, 2018, 12:50 PM Thread Starter
 
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Re: Secondary Clutch won't come off - any advice??

Appreciate the quick feedback. Does it matter that the "front" half is already off the spline? Makes me worried about pulling on it when that half is already off.
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post #4 of 7 Old January 29th, 2018, 12:56 PM
 
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Re: Secondary Clutch won't come off - any advice??

Yes, same thing happened to me. Called Todd, no real advise. Just slowly apply the pressure to not bend or crack the aluminum. Should pop right off.
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post #5 of 7 Old January 29th, 2018, 12:58 PM Thread Starter
 
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Re: Secondary Clutch won't come off - any advice??

Sounds good - going to head to Harbor Freight to get a two-jaw puller and hope for the best!
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post #6 of 7 Old January 29th, 2018, 01:03 PM Thread Starter
 
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Re: Secondary Clutch won't come off - any advice??

Would something like this tool to make the secondary easier to remove? Anyone used something like it?

OTC 4984 Drivetrain - Mechanics Tools
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post #7 of 7 Old January 29th, 2018, 04:07 PM Thread Starter
 
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Re: Secondary Clutch won't come off - any advice??

Couldn't get it with the two-jaw puller, but it did finally come off after even more lubricant and dead blow hammer whacks! Thanks for the suggestions though!
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