More ruined clutches, stop yours now!!! - Polaris RZR Forum - RZR Forums.net
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post #1 of 49 Old February 23rd, 2018, 06:46 AM Thread Starter
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More ruined clutches, stop yours now!!!

Received this email this am, just another in a long string of pics I receive of ruined secondary clutches from 16-18 model RZR of any kind, General and 17 ranger 1000. Turbo not included in this.

Don't let it happen to you, get our round rollers to replace your square pucks.


Polaris RZR XP 1000 900, Polaris Ranger 800 - 16-18 Secondary Roller Kit
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post #2 of 49 Old February 23rd, 2018, 07:02 AM
 
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More ruined clutches, stop yours now!!!

Just replaced mine with about 300 miles on it, definitely starting to wear into the clutch. Whatever that square puck is made from seems harder than the aluminum on the clutch. Lots of friction and it starts digging in, it sucks taking a brand new secondary apart, but you gotta replace them.

Itís kind of intimidating to take the secondary apart, but watch the instructional video. With the correct tools (important) it was pretty easy. We did 3 clutches in no time at all.


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post #3 of 49 Old February 24th, 2018, 07:42 AM
 
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Re: More ruined clutches, stop yours now!!!

When I tell the old farts in our campground in Az with late model RZRs they just look at me like I am crazy. I give up trying to help.
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post #4 of 49 Old February 24th, 2018, 08:03 AM
 
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Re: More ruined clutches, stop yours now!!!

And folks, don't be thinking that you have some gratuitous miles that you can run before wear starts. Changed mine at 735 miles, just starting to wear. Changed my buddies at the same time, 435 miles and much more wear than mine had. If your long term plan is to run your factory secondary, get them changed ASAP.
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post #5 of 49 Old March 29th, 2018, 07:20 AM Thread Starter
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Re: More ruined clutches, stop yours now!!!

This topic needs to stay active, I still get emails of pics of ruined secondary clutches that could be easily avoided
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post #6 of 49 Old March 29th, 2018, 07:48 AM
 
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Re: More ruined clutches, stop yours now!!!

Quote:
Originally Posted by Hunterworks View Post
This topic needs to stay active, I still get emails of pics of ruined secondary clutches that could be easily avoided

Did mine the day I brought it home from the dealer after randomly seeing a post about it.
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post #7 of 49 Old March 29th, 2018, 07:52 AM
 
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Re: More ruined clutches, stop yours now!!!

Once this starts what type of problems can you expect? Broken belts? My buddy has an 18 xp1k w/ 300 miles and has gone through 2 belts. Wondering if this could be the problem?
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post #8 of 49 Old March 29th, 2018, 07:55 AM Thread Starter
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Re: More ruined clutches, stop yours now!!!

Quote:
Originally Posted by FRAZR View Post
Once this starts what type of problems can you expect? Broken belts? My buddy has an 18 xp1k w/ 300 miles and has gone through 2 belts. Wondering if this could be the problem?
It can do that, depends on how bad, when the secondary is not working efficiently then belt heat goes up

These are a no brainer for 16-18 non turbo rzrs of all models

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post #9 of 49 Old March 29th, 2018, 07:56 AM
 
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Re: More ruined clutches, stop yours now!!!

Had to replace the rollers and install a clutch kit from Hunter Works. The belt was making lots of noise and getting worse. On inspection of belt, it was about ready to fail. Very few hours on machine. Sand use.

Test ride after was extremely impressive. Machine has never pulled so hard.
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post #10 of 49 Old March 29th, 2018, 08:03 AM
 
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Re: More ruined clutches, stop yours now!!!

Quote:
Originally Posted by Hunterworks View Post
Quote:
Originally Posted by FRAZR View Post
Once this starts what type of problems can you expect? Broken belts? My buddy has an 18 xp1k w/ 300 miles and has gone through 2 belts. Wondering if this could be the problem?
It can do that, depends on how bad, when the secondary is not working efficiently then belt heat goes up

These are a no brainer for 16-18 non turbo rzrs of all models
I've have my spare set from my 14' 1000. Will my rollers work on his 18'?
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post #11 of 49 Old March 29th, 2018, 08:04 AM Thread Starter
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Re: More ruined clutches, stop yours now!!!

Quote:
Originally Posted by FRAZR View Post
Quote:
Originally Posted by Hunterworks View Post
Quote:
Originally Posted by FRAZR View Post
Once this starts what type of problems can you expect? Broken belts? My buddy has an 18 xp1k w/ 300 miles and has gone through 2 belts. Wondering if this could be the problem?
It can do that, depends on how bad, when the secondary is not working efficiently then belt heat goes up

These are a no brainer for 16-18 non turbo rzrs of all models
I've have my spare set from my 14' 1000. Will my rollers work on his 18'?
No, they are larger in the 16-18
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post #12 of 49 Old March 29th, 2018, 09:13 AM
 
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Re: More ruined clutches, stop yours now!!!

I ordered a set last week along with the tool for my 17í. Just waiting for it to arrive to get started.


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post #13 of 49 Old March 29th, 2018, 10:50 AM
 
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Re: More ruined clutches, stop yours now!!!

Having an 18 delivered today, guess this should be on my list of things to get done asap.

Amazing something like this needs to be done right out of the crate!
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post #14 of 49 Old March 29th, 2018, 11:58 AM Thread Starter
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Re: More ruined clutches, stop yours now!!!

Quote:
Originally Posted by DieselD View Post
Having an 18 delivered today, guess this should be on my list of things to get done asap.

Amazing something like this needs to be done right out of the crate!
Yes and if you call in you can buy two since you are putting them in brand new.

Todd

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post #15 of 49 Old March 29th, 2018, 12:53 PM
 
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Re: More ruined clutches, stop yours now!!!

What's different on the '18 Turbo that makes this mod unnecessary?
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