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post #1 of 31 Old September 18th, 2013, 12:15 PM Thread Starter
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Xp secondary clutch removal need help

I'm taking my motor out to upgrade some internals and my secondary clutch won't come off the shaft, I have beat it with a rubber hammer sprayed it with pb blaster overnight I used a puller and pushed on the shaft while having no luck getting it off? I need some ideas


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post #2 of 31 Old September 18th, 2013, 12:18 PM
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Re: Xp secondary clutch removal need help

Dead Blow Hammer, hit it at 12, 3, 6, 9 rotate it and do it again , keep repeating these steps until it breaks free and you can remove it...

Once off clean the shaft really good, including the splines, apply a micro amount of anti-seeze then re-install clutch when your ready...
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post #3 of 31 Old September 18th, 2013, 06:53 PM Thread Starter
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Re: Xp secondary clutch removal need help

I tried you method with no luck ?


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post #4 of 31 Old September 18th, 2013, 06:55 PM
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Re: Xp secondary clutch removal need help

Do you have a good snap on dead blow hammer..your not hitting it hard enough..

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post #5 of 31 Old September 18th, 2013, 06:56 PM
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Re: Xp secondary clutch removal need help

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I tried you method with no luck ?
That would be a first...
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post #6 of 31 Old September 18th, 2013, 06:58 PM
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Re: Xp secondary clutch removal need help

did you take the bolt off first?.... Sorry, I had to.

I ran into your problem once and did like has been said for about 45mins and finally was able to get it off.
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post #7 of 31 Old September 18th, 2013, 07:01 PM
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Re: Xp secondary clutch removal need help

I just pound the center & keep spinning it & pops off..there is always something new to happen to keep life exciting..

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post #8 of 31 Old September 18th, 2013, 07:06 PM Thread Starter
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Re: Xp secondary clutch removal need help

Well I already broke the corner of the clutch using a puller so I haven't been holding back on how hard I hammer it, every time I take this thing apart something breaks in the process! Not fun, I even cut the plastic clutch cover on the back so the whole thing is exposed i have beat on the front beat on the back preyed on it, I might try to heat it up and hit it some more. I'm about out of ideas


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post #9 of 31 Old September 18th, 2013, 07:07 PM Thread Starter
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Re: Xp secondary clutch removal need help

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Originally Posted by swingarm1 View Post
Quote:
Originally Posted by raptor02 View Post
I tried you method with no luck ?
That would be a first...
Haha

And yes I took the bolt off


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post #10 of 31 Old September 18th, 2013, 07:11 PM
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Re: Xp secondary clutch removal need help

do you have the right clutch puller, the one that's made for the xp secondary
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post #11 of 31 Old September 18th, 2013, 07:25 PM
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Re: Xp secondary clutch removal need help

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do you have the right clutch puller, the one that's made for the xp secondary
There isn't a clutch puller for the XP secondary...
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post #12 of 31 Old September 18th, 2013, 07:27 PM
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Re: Xp secondary clutch removal need help

Put some wd40 or some equivalent and squirt it in there. You don't have to hit it hard just let it set for 15min after you squirt the wd40 and then give it some good taps around the roller areas and it will pull off

There is no puller for the secondary. I also put a little anti seize on the shaft when I put secondary goes back on and never had an issue removing after

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post #13 of 31 Old September 18th, 2013, 07:27 PM
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Re: Xp secondary clutch removal need help

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Originally Posted by raptor02 View Post
Well I already broke the corner of the clutch using a puller so I haven't been holding back on how hard I hammer it, every time I take this thing apart something breaks in the process! Not fun, I even cut the plastic clutch cover on the back so the whole thing is exposed i have beat on the front beat on the back preyed on it, I might try to heat it up and hit it some more. I'm about out of ideas
Don't heat it or you'll screw the seal behind it up from heat transfer through the shaft...
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post #14 of 31 Old September 18th, 2013, 07:51 PM Thread Starter
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Re: Xp secondary clutch removal need help

I wondered about that


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post #15 of 31 Old September 19th, 2013, 07:41 PM Thread Starter
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Xp secondary clutch removal need help

Well I went back out to the shop to tonight to try and get the clutch off I soaked it again with on blaster and hit it hard, cause I know everyone was concerned about my hammer size or if I was hitting hard enough and no luck just more carnage see attached video


Still looking for ideas


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