Polaris RZR Forum

Xp secondary clutch removal need help

This is a discussion on Xp secondary clutch removal need help within the RZR XP 900 forums, part of the General RZR category; I'm taking my motor out to upgrade some internals and my secondary clutch won't come off the shaft, I have beat it with a rubber ...


Go Back   Polaris RZR Forum - RZR Forums.net > General RZR > RZR XP 900

RZR XP 900 2011 to 2014 Polaris RZR XP 900 Forum on RZRForums.net

Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old September 18th, 2013, 12:15 PM
raptor02's Avatar
Feedback Score: 0 reviews
 
First Name: Shelby
My RZR: 12 TURBO RZR XP
Member #5392
Join Date: Dec 2008
Location: Fayetteville, AR
Posts: 730
View raptor02's Photo Gallery(1)
Xp secondary clutch removal need help

I'm taking my motor out to upgrade some internals and my secondary clutch won't come off the shaft, I have beat it with a rubber hammer sprayed it with pb blaster overnight I used a puller and pushed on the shaft while having no luck getting it off? I need some ideas
__________________

2012 RZR XP K&T Turbo
Reply With Quote
Sponsored Links
RZRForums.net is the premier Polaris RZR Forum on the internet. Registered Users do not see these ads. Please Register - It's Free!
  #2  
Old September 18th, 2013, 12:18 PM
swingarm1's Avatar
Official Site Vendor
Premium Member
Feedback Score: 155 reviews
 
First Name: Tim
My RZR: XP 4/2 TAGTEAM APEX / UTVINC / COGNITO / STM / HOLZ / GNS / $$$$ EDITION
Member #7690
Join Date: May 2009
Location: PRESCOTT, ARIZONA (928) 273-4249
Posts: 33,062
View swingarm1's Photo Gallery(1)
Re: Xp secondary clutch removal need help

Dead Blow Hammer, hit it at 12, 3, 6, 9 rotate it and do it again , keep repeating these steps until it breaks free and you can remove it...

Once off clean the shaft really good, including the splines, apply a micro amount of anti-seeze then re-install clutch when your ready...
Reply With Quote
  #3  
Old September 18th, 2013, 06:53 PM
raptor02's Avatar
Feedback Score: 0 reviews
 
First Name: Shelby
My RZR: 12 TURBO RZR XP
Member #5392
Join Date: Dec 2008
Location: Fayetteville, AR
Posts: 730
View raptor02's Photo Gallery(1)
Re: Xp secondary clutch removal need help

I tried you method with no luck ?
__________________

2012 RZR XP K&T Turbo
Reply With Quote
  #4  
Old September 18th, 2013, 06:55 PM
dartersracing's Avatar
Premium Member
Premium Member
Feedback Score: 13 reviews
 
First Name: DONNY
My RZR: 2014 xp1000 2011 Wife has a 2015 XP 1000
Member #19554
Join Date: Oct 2010
Location: manteca california
Posts: 7,789
View dartersracing's Photo Gallery(16)
Re: Xp secondary clutch removal need help

Do you have a good snap on dead blow hammer..your not hitting it hard enough..
__________________
DC IMPORT SERVICE SINCE 1984
YOUR HONDA SPECIALIST..
Reply With Quote
  #5  
Old September 18th, 2013, 06:56 PM
swingarm1's Avatar
Official Site Vendor
Premium Member
Feedback Score: 155 reviews
 
First Name: Tim
My RZR: XP 4/2 TAGTEAM APEX / UTVINC / COGNITO / STM / HOLZ / GNS / $$$$ EDITION
Member #7690
Join Date: May 2009
Location: PRESCOTT, ARIZONA (928) 273-4249
Posts: 33,062
View swingarm1's Photo Gallery(1)
Re: Xp secondary clutch removal need help

Quote: Originally Posted by raptor02 View Post
I tried you method with no luck ?
That would be a first...
Reply With Quote
  #6  
Old September 18th, 2013, 06:58 PM
Blazonic's Avatar
Feedback Score: 0 reviews
 
First Name: Daniel
My RZR: 900 XP
Member #37628
Join Date: Mar 2012
Location: Houston, Tx
Posts: 12
Garage
View Blazonic's Photo Gallery(1)
Re: Xp secondary clutch removal need help

did you take the bolt off first?.... Sorry, I had to.

I ran into your problem once and did like has been said for about 45mins and finally was able to get it off.
Reply With Quote
  #7  
Old September 18th, 2013, 07:01 PM
dartersracing's Avatar
Premium Member
Premium Member
Feedback Score: 13 reviews
 
First Name: DONNY
My RZR: 2014 xp1000 2011 Wife has a 2015 XP 1000
Member #19554
Join Date: Oct 2010
Location: manteca california
Posts: 7,789
View dartersracing's Photo Gallery(16)
Re: Xp secondary clutch removal need help

I just pound the center & keep spinning it & pops off..there is always something new to happen to keep life exciting..
__________________
DC IMPORT SERVICE SINCE 1984
YOUR HONDA SPECIALIST..
Reply With Quote
  #8  
Old September 18th, 2013, 07:06 PM
raptor02's Avatar
Feedback Score: 0 reviews
 
First Name: Shelby
My RZR: 12 TURBO RZR XP
Member #5392
Join Date: Dec 2008
Location: Fayetteville, AR
Posts: 730
View raptor02's Photo Gallery(1)
Re: Xp secondary clutch removal need help

Well I already broke the corner of the clutch using a puller so I haven't been holding back on how hard I hammer it, every time I take this thing apart something breaks in the process! Not fun, I even cut the plastic clutch cover on the back so the whole thing is exposed i have beat on the front beat on the back preyed on it, I might try to heat it up and hit it some more. I'm about out of ideas
__________________

2012 RZR XP K&T Turbo
Reply With Quote
  #9  
Old September 18th, 2013, 07:07 PM
raptor02's Avatar
Feedback Score: 0 reviews
 
First Name: Shelby
My RZR: 12 TURBO RZR XP
Member #5392
Join Date: Dec 2008
Location: Fayetteville, AR
Posts: 730
View raptor02's Photo Gallery(1)
Re: Xp secondary clutch removal need help

Quote: Originally Posted by swingarm1 View Post
Quote: Originally Posted by raptor02 View Post
I tried you method with no luck ?
That would be a first...
Haha

And yes I took the bolt off
__________________

2012 RZR XP K&T Turbo
Reply With Quote
  #10  
Old September 18th, 2013, 07:11 PM
clintSullivan's Avatar
Feedback Score: 0 reviews
 
Member #51704
Join Date: Feb 2013
Posts: 49
View clintSullivan's Photo Gallery(0)
Re: Xp secondary clutch removal need help

do you have the right clutch puller, the one that's made for the xp secondary
Reply With Quote
  #11  
Old September 18th, 2013, 07:25 PM
swingarm1's Avatar
Official Site Vendor
Premium Member
Feedback Score: 155 reviews
 
First Name: Tim
My RZR: XP 4/2 TAGTEAM APEX / UTVINC / COGNITO / STM / HOLZ / GNS / $$$$ EDITION
Member #7690
Join Date: May 2009
Location: PRESCOTT, ARIZONA (928) 273-4249
Posts: 33,062
View swingarm1's Photo Gallery(1)
Re: Xp secondary clutch removal need help

Quote: Originally Posted by clintSullivan View Post
do you have the right clutch puller, the one that's made for the xp secondary
There isn't a clutch puller for the XP secondary...
Reply With Quote
  #12  
Old September 18th, 2013, 07:27 PM
jsandgren10's Avatar
Premium Member
Premium Member
Feedback Score: 1 reviews
 
First Name: Jeff
My RZR: 2014 RZR XP4 1000
Member #19949
Join Date: Nov 2010
Location: Yuba City, CA
Posts: 1,231
View jsandgren10's Photo Gallery(0)
Re: Xp secondary clutch removal need help

Put some wd40 or some equivalent and squirt it in there. You don't have to hit it hard just let it set for 15min after you squirt the wd40 and then give it some good taps around the roller areas and it will pull off

There is no puller for the secondary. I also put a little anti seize on the shaft when I put secondary goes back on and never had an issue removing after
__________________
2011 RZR-XP 900, Factory UTV skid, UTVinc goodies, Lock and Ride box, Twisted Stitch Revolver Seats, Toysforbig boys Cage, 28x10x14 Mongrels, Alba Stage 2, Rugged Radios-SOLD
2014 RZR-XP4 1000 White-UTVinc harnesses and switches, heated seats, Rugged Radios, XTR GPS, Holz Racing fuel cans, Light bar, Polaris roof and mirrors

Reply With Quote
  #13  
Old September 18th, 2013, 07:27 PM
swingarm1's Avatar
Official Site Vendor
Premium Member
Feedback Score: 155 reviews
 
First Name: Tim
My RZR: XP 4/2 TAGTEAM APEX / UTVINC / COGNITO / STM / HOLZ / GNS / $$$$ EDITION
Member #7690
Join Date: May 2009
Location: PRESCOTT, ARIZONA (928) 273-4249
Posts: 33,062
View swingarm1's Photo Gallery(1)
Re: Xp secondary clutch removal need help

Quote: Originally Posted by raptor02 View Post
Well I already broke the corner of the clutch using a puller so I haven't been holding back on how hard I hammer it, every time I take this thing apart something breaks in the process! Not fun, I even cut the plastic clutch cover on the back so the whole thing is exposed i have beat on the front beat on the back preyed on it, I might try to heat it up and hit it some more. I'm about out of ideas
Don't heat it or you'll screw the seal behind it up from heat transfer through the shaft...
Reply With Quote
  #14  
Old September 18th, 2013, 07:51 PM
raptor02's Avatar
Feedback Score: 0 reviews
 
First Name: Shelby
My RZR: 12 TURBO RZR XP
Member #5392
Join Date: Dec 2008
Location: Fayetteville, AR
Posts: 730
View raptor02's Photo Gallery(1)
Re: Xp secondary clutch removal need help

I wondered about that
__________________

2012 RZR XP K&T Turbo
Reply With Quote
  #15  
Old September 19th, 2013, 07:41 PM
raptor02's Avatar
Feedback Score: 0 reviews
 
First Name: Shelby
My RZR: 12 TURBO RZR XP
Member #5392
Join Date: Dec 2008
Location: Fayetteville, AR
Posts: 730
View raptor02's Photo Gallery(1)
Xp secondary clutch removal need help

Well I went back out to the shop to tonight to try and get the clutch off I soaked it again with on blaster and hit it hard, cause I know everyone was concerned about my hammer size or if I was hitting hard enough and no luck just more carnage see attached video


Still looking for ideas
__________________

2012 RZR XP K&T Turbo
Reply With Quote
Reply

Lower Navigation
Go Back   Polaris RZR Forum - RZR Forums.net > General RZR > RZR XP 900


Search tags for this page
2014 polaris ranger 900 secondary clutch puller
,
how to change secondary clutch seal on a 2013 xp 900
,

how to remove secondary clutch polaris 900 rzr with pic steps

,
polaris rzr 900 secondary clutch stuck
,
polaris rzr secondary clutch removal
,
remove secondary clutch xp900
,

rzr 900 secondary clutch stuck

,

rzr 900 secondary clutch wont come of

,
rzr xp 900 secondary removal
,
rzr xp secondary clutch roller removal
,
rzr900 xp clutch wont pull out
,
secondary clutch rzr 1000 removal
,
taking off secondary clutch on rangger 900
,
what size is the secondary clutch shaft size on a rzr 900
,

xp 900 clutch removal

Click on a term to search our sites for related topics.

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
secondary clutch bobby25514 Engine and Drivetrain 2 July 23rd, 2012 09:12 AM
WTB Secondary Clutch buckethead Want to Buy 2 February 26th, 2012 03:13 PM
secondary clutch backwoods_rzr General RZR Discussion 2 July 24th, 2011 04:53 PM
$5 dollar secondary clutch spring removal tool mjackson Engine and Drivetrain 9 December 2nd, 2010 03:02 PM
need secondary clutch chrisrzr Polaris RZR Parts For Sale 2 April 4th, 2010 07:38 AM

All times are GMT -7. The time now is 02:32 AM.




Clubs, Garage Plus vBulletin Plugins by Drive Thru Online, Inc.