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Most Miles on a 800 without an engine rebuild

This is a discussion on Most Miles on a 800 without an engine rebuild within the RZR 800 Specific Discussion forums, part of the General RZR category; How many miles on a RZR 800 without an engine rebuild have you heard about??...


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RZR 800 Specific Discussion Discussions dedicated to the standard RZR 800 50 model

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Old December 21st, 2012, 01:31 PM   #1
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Most Miles on a 800 without an engine rebuild

How many miles on a RZR 800 without an engine rebuild have you heard about??
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Old December 21st, 2012, 05:12 PM   #2
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Re: Most Miles on a 800 without an engine rebuild

well i got about 70 miles before my engine rebuild so i guess im out
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Old December 21st, 2012, 05:14 PM   #3
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Re: Most Miles on a 800 without an engine rebuild

1100 so far for me
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Old December 21st, 2012, 05:30 PM   #4
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Re: Most Miles on a 800 without an engine rebuild

Turbo lady went 10,653 before any engine work was done .
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Old December 21st, 2012, 05:35 PM   #5
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Re: Most Miles on a 800 without an engine rebuild

wow thats pretty good for a rzr, let alone one with a turbo
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Old December 21st, 2012, 05:44 PM   #6
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Re: Most Miles on a 800 without an engine rebuild

Quote: Originally Posted by darkstar_420 View Post
wow thats pretty good for a rzr, let alone one with a turbo
Yep ,i did a big bore kit only lasted 2000 miles ,Replaced the engine added the Turbo and she had 22,753 total miles on her when i sold her .



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Old December 21st, 2012, 05:57 PM   #7
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Re: Most Miles on a 800 without an engine rebuild

7,200 miles and still running good.
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Old December 21st, 2012, 06:00 PM   #8
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Re: Most Miles on a 800 without an engine rebuild

Air cleaner came loose and had to have the motor rebuilt at 15 hrs. and 125miles
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Old December 21st, 2012, 08:29 PM   #9
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Re: Most Miles on a 800 without an engine rebuild

I put a little over 2100 trouble free miles on my 2011 S before i sold it to a friend still going strong. Changed all fluids and filter frequently.
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Old December 21st, 2012, 08:36 PM   #10
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Re: Most Miles on a 800 without an engine rebuild

Quote: Originally Posted by FJK View Post
Turbo lady went 10,653 before any engine work was done .
ya thats the ticket
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Old December 21st, 2012, 11:49 PM   #11
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Re: Most Miles on a 800 without an engine rebuild

Come on all you out there, I know one with over 12,000 miles and have been told by a friend that his brother has a RZR with just than 15,000 miles. Are there any out there with more miles and no rebuild?
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Old December 22nd, 2012, 03:48 AM   #12
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Re: Most Miles on a 800 without an engine rebuild

I had 8000 on mine, before doing a top end. 2000 miles later, I snagged a rock and took out the bottom end.
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Old December 22nd, 2012, 07:55 AM   #13
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Re: Most Miles on a 800 without an engine rebuild

At 6000 miles, I pulled my motor and tranny to rebuild a broken trans to motor mount. While the motor was out, I decided I may as well do a top end overhaul....it was using a little over 1 pint of oil every 1000 miles. It was still running fine.

When I took the head to a machine shop to have the valves and head reworked, the machine shop said nothing was needed. He didn't even put in the new valve seats....just cleaned it up and said it was good to go. We cleaned up the cylinder walls with mouratic acid, and installed new pistons and rings. (at the time rings were on back order, but the piston/ring kits were available...I didn't want to wait so bought the piston/ring kit)

I mostly trail ride in AZ, CA and UT. I run the stock air filter.....I grease the air filter seals prior to installation....change air filter as needed. Change engine oil every 1000 miles....change the rest of the oils annually.

Problems I've had....bought it used with a broken trans to motor mount. Wasn't careful enough with keeping my fuel clean, and plugged the filter on the internal pump assembly, and broken trans to motor mount caused the "CPS" crank position sensor to fail....(sensor was banging and rubbing on trans.)
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Old December 22nd, 2012, 01:43 PM   #14
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Re: Most Miles on a 800 without an engine rebuild

2009 with 6000 trouble free miles
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Old December 22nd, 2012, 02:23 PM   #15
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Re: Most Miles on a 800 without an engine rebuild

08 over 8k

Dependable

Not a lick of trouble

Runs Stong

Does not use oil

Starts like a charm

Best SxS IMO
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