Rear diff replacement - Polaris RZR Forum - RZR Forums.net

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post #1 of 6 Old May 11th, 2013, 11:43 AM Thread Starter
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Rear diff replacement

My rear diff finally cracked and im looking at the HPD billet case, how much of a pain in the ass is to to change the pinion over to the new case?

2008 800 -SOLD SOLD SOLD

2014 Titanium XP1000
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post #2 of 6 Old May 11th, 2013, 02:52 PM
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Re: Rear diff replacement

Not real easy. You also have to have special tools. If you don't want to tackle it we can do it. I think we have a case in stock.

I specialize in APEX and Z1 conversion kits for the 800. Z1 kits for the 900xp, XP1000, and 1k Turbo. We have a Z1 waterproof belt cover too.
573-579-8295. Check out our custom coach builds too. www.hawkengineering.com.
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post #3 of 6 Old May 11th, 2013, 06:44 PM
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Re: Rear diff replacement

that friggn nut is a pita!!!!

link for crow dog's site!!! www.utvguide.net


running makin trax afco shocks and springs
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post #4 of 6 Old May 11th, 2013, 09:40 PM Thread Starter
Red Dragons
 
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First Name: Taylor
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Re: Rear diff replacement

I have the tooling (i think) I was a heavy machinery mech and I've rebuilt my fair share of backhoe and loader diffs, same concept but smaller, but polaris doesn't give the specs on the preload and rolling torque. :/

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post #5 of 6 Old June 3rd, 2013, 07:14 AM Thread Starter
Red Dragons
 
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Re: Rear diff replacement

Got everything swapped over to the new case last week. That nut was a pain to get off but it got done. Got everything shimmed just right and now there is no clunking when the diff is engaged. This is a great product, and if you know what you are doing its a simple swap over. Thanks again to Jason at Hawk for hooking me up and helping me out

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post #6 of 6 Old June 3rd, 2013, 08:55 AM
 
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Re: Rear diff replacement

I still have a brand new HPD heavy duty rear diff housing.
PART #RZRDHK
LISTS for $650.00 I will take $500 shipped

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