I Installed the Trail Armor dash & fender seal kit, as well as the RZR Cookies. I then added extra protection by sealing all of the areas on the front firewall area with black silicone. After that I added expanding foam around the Cookies. This will not only completely seal that area from water & mud, but will add extra protection for the plastics in case of a roll over.

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Custom built Intercooled turbo system with turbo silencer & clean air snorkel.
HPC thermal coatings, Overfenders, Holz radiator vent. 14" ITP SS-112s & 26" Tera Cross tires.
Autometer(Boost/Vac, Wideband 0-2, Oil pressure & Pyro.)
Trail Armor Bumper, Warn XT30 winch, CV guards, Under dash & Fender seal kit, Gas pedal & Light kit. Highlifter springs & 2" lift. Lil’ Mule rear sport rack. BulldogATV fuel rack & 1/2" UHMW Skid Plate, HID headlights & LED taillights, Odyssey battery

Nice, I did the same on mine. Did you seal the steering shaft as well?

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My RZR Project

Keep It Wet and Dirty!

No, But I'd love to do it.

I wasn't sure how to seal it without interfering with the shaft movement. Do you have any pictures?

I put vaseline all over the shaft (Oh boy, I'm going to hear about this one), spray the foam (I used the waterproof black expanding foam) and rotate the wheel a few times while it's setting up. It leaves a pretty nice seal but doesn't bind anywhere.

Here's what I used.
Exterior filler adhesive - black foam: for bonding landscape rocks, loose mortar, and direct waterflow in ponds and waterfalls.

What if you need to remove the plastics for any reason?? I would be fearful of a bond that may break parts during removal.

Not at all, you can break the stuff right off. You can use a knife and cut it off as well. All I know is when it's a cold winter night and the breeze is chilling you to the bone you won't mind a little extra work when (if) removing plastics.
I guess it's a matter of weighing out the pro's and con's??

I did the same with my unit only I used a can called "great stuff" it is a flexible window and door sealant. I was worried about spraying too much and haveing the plastic bulge out with normal spray foam. The only bad part was it is messy, it doesn't expand as fast as regular spray foam so you have to put it on in layers or it ends up drooping and falling on the floor.Here is a pic of the stuff.

hey Z rated, what is the shiny Black product ? Black Silicone ? or what
my kit is on it's way !

Mac

Yeah, It is just black silicone.

just ordered the trail armor kit. was it tough to install? i'm pretty handy so , it shouldn't be a big deal. any tips or hints on the install would be greatly appreciated. i want to say thanks to all of you guys on this site. i've learned so much from all of you and found out things that i don't think my dealer or polaris had ever even thought of. you guys rock!!!!!!!

As with most projects, it helps to have a buddy help you.
It is pretty easy though. You will need the black silicone to fill the gaps on the inner fenders.

What are you talking about when you say cookies

Cookies are 4 discs that sit at the end of the frame rails. Their task is to prevent the frame rail from leaving a square hole in the plastic on a small rollover or impact.
If you are going to use them, be sure to mount before installing the fender kit for easy access.

thanks rzrider