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Clutch Spacer Removal... THE RIGHT WAY! (pics)

This is a discussion on Clutch Spacer Removal... THE RIGHT WAY! (pics) within the Projects and How-To forums, part of the General RZR category; Brake it in like you stole it.It works for me!!!!!!!!!...


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  #151  
Old July 13th, 2009, 09:58 PM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

Brake it in like you stole it.It works for me!!!!!!!!!
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  #152  
Old July 13th, 2009, 10:55 PM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

I was in Winchester Bay all last week from the 5th to the 12th. I think it was on the 7th or so I put on my new belt after washing it in hot soapy water, and cleaning the sheaves with rubbing alcohol. Before installing the belt I pulled the limiter out and lightly scuffed the edges of the belt with a green scotch brite pad. I performed the two heat cycles break in procedure then I put 300 pretty hard miles on it after that and it is still working great. I found that after removing the limiter I could not hit the rev limiter any more. The sand flats were rough enough that all I could do was 61 or 62 mph at 6000 rpm, any faster and I was about to swap ends... I guess it's time for some good shocks?
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  #153  
Old July 29th, 2009, 11:31 PM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

This mod sounds great,but how about the power in the low end?is it tested as a fact?i can hit 57mph stock,it would be nice to get a few more mph couse in wintertime we drive a lot on the ice.
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  #154  
Old July 29th, 2009, 11:50 PM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

Quote: Originally Posted by RzR Finland View Post
This mod sounds great,but how about the power in the low end?is it tested as a fact?i can hit 57mph stock,it would be nice to get a few more mph couse in wintertime we drive a lot on the ice.

No effect to low end, just increases top speed. Polaris has totally removed this spacer on all 2010 models.
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  #155  
Old July 30th, 2009, 09:31 AM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

i removed the clutch spacer yesterday and i picked 5 to 6 mph it is worth the 20 mins thanks guys
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  #156  
Old July 31st, 2009, 08:04 PM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

Just completed this today, thanks for the post.
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  #157  
Old July 31st, 2009, 08:09 PM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

I just did the spacer removal when I installed my DDP clutch setup and new belt................can't wait to take it out for a spin on Sunday.
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  #158  
Old August 11th, 2009, 01:43 PM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

I have had my spacer out since Sept 2007 when I installed the EPI stage II clutch kit. My EPI belt has over 600 very hard miles on it with no signs of wear. I only had the RZR a week before removing the spacer so I can't say for sure if it lost any low end, but when riding with other RZR's I do not seem slower off the line. Great post!!!
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  #159  
Old August 12th, 2009, 08:33 AM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

Can you still use the stock belt.
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  #160  
Old August 12th, 2009, 08:51 AM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

Quote: Originally Posted by STEELERZR View Post
Can you still use the stock belt.
Yep!
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  #161  
Old September 1st, 2009, 06:16 PM
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Thumbs up Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

Thanks alot. I had heard about all the horror stories about this. Following your(THE RIGHT WAY) it was pretty easy. Thanks for taking the time and pics and showing THE RIGHT WAY
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  #162  
Old September 10th, 2009, 09:22 PM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

Any word on how the belt made out after removal of spacer?
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  #163  
Old September 10th, 2009, 10:06 PM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

Quote: Originally Posted by dewdley View Post
Any word on how the belt made out after removal of spacer?
No problems! The 2010 RZR doesn't even come with a spacer. The only reason I wouldn't recommend removing the spacer is if you don't want to go faster
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  #164  
Old September 19th, 2009, 02:32 AM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

Hmmm...Let me try to find a way to slow my rzr down, I know, I'll put the danged old spacer back on that I cut off...dammit. Cut it off be done and don't look back, you'll just see your buddies. Nice job on the pics -n- stuff Maybe I should order another spacer to keep on hand : )
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  #165  
Old September 23rd, 2009, 11:15 AM
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Re: Clutch Spacer Removal... THE RIGHT WAY! (pics)

I removed my spacer and tried it last night. I had done some acceleration runs from 0-50 mph before I removed the spacer, so I did again after I removed the spacer to make sure I still had my acceleration. It still accelerated great, no change. I then did a top speed run up the road, I easily hit 60 mph. I turned around and flew down the road and hit 62-63 mph.
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