Secondary clutch question and rebuild kit for primary? - Polaris RZR Forum - RZR Forums.net

Engine and Drivetrain For discussion of drivetrain and engine performance and maintenance

 
LinkBack Thread Tools Display Modes
post #1 of 4 Old October 21st, 2011, 09:52 AM Thread Starter
rzrback fan
 
aquacure's Avatar
 
First Name: Aqua
My RZR: 2008 Green
Member #4250
Join Date: Sep 2008
Location: Southeast Arkansas
Posts: 213
Feedback Score: 1 reviews
View aquacure's Photo Gallery(0)
Secondary clutch question and rebuild kit for primary?

I couldnt figure out how to delete my other post and i had the title screwed up so i'm starting over.

When i pulled my belt off something happened that usually doesnt, the secondary clutch snapped shut, maybe i pulled up too hard? How do i get it to relax when i reinstall the belt? Its basically in the position like it would be if i had it the gas peddle to the floor.

One of my buttons on the spider has lost a piece and it is shorter that the others. Also my cover and sheave bushings are showing more brass than teflon and the service manual says replace. Where is a good place to get a simple rebuild kit that includes buttons and bushings?


2008 Black Herculinered
2" rubberdown lift
4000 lb Viper winch (green amsteel cable) Motosport Alloy Black Tork rims : 27" outlaw MST : "S" flares
Trail Armor boot guards : MudATV snorkel
Ipod>Amp>overhead speaker box
Benz silencer (like it quiet) : Gorilla axle
aquacure is offline  
Sponsored Links
Advertisement
 
post #2 of 4 Old October 21st, 2011, 11:06 AM
Official Site Vendor
 
AlbaNate's Avatar
 
Member #24131
Join Date: Mar 2011
Posts: 2,298
Feedback Score: 2 reviews
View AlbaNate's Photo Gallery(0)
Re: Secondary clutch question and rebuild kit for primary?

Quote:
Originally Posted by aquacure View Post
I couldnt figure out how to delete my other post and i had the title screwed up so i'm starting over.

When i pulled my belt off something happened that usually doesnt, the secondary clutch snapped shut, maybe i pulled up too hard? How do i get it to relax when i reinstall the belt? Its basically in the position like it would be if i had it the gas peddle to the floor.

One of my buttons on the spider has lost a piece and it is shorter that the others. Also my cover and sheave bushings are showing more brass than teflon and the service manual says replace. Where is a good place to get a simple rebuild kit that includes buttons and bushings?

Place the belt around the secondary and tap it into the secondary, slowly turning helps. EPI offers a primary rebuild kit part # WE210185 it is about $195 and comes with everything you need. Be prepared to be pressing bearings though...

Nate
Alba Racing

WWW.TEAMALBARACING.COM Member Hookup on: ELKA, CP, WEB, MSD, Cometic, Velocity, Fox Shocks or PM with Requests!

NATE@TEAMALBARACING.COM

LIKE ME AND ALBA!!!
http://www.facebook.com/#!/nate.martinez.9659
http://www.facebook.com/teamalbaracing

Check us out on Yelp.
AlbaNate is offline  
post #3 of 4 Old October 25th, 2011, 09:23 AM Thread Starter
rzrback fan
 
aquacure's Avatar
 
First Name: Aqua
My RZR: 2008 Green
Member #4250
Join Date: Sep 2008
Location: Southeast Arkansas
Posts: 213
Feedback Score: 1 reviews
View aquacure's Photo Gallery(0)
Re: Secondary clutch question and rebuild kit for primary?

Well i ended up ordering my parts from Cheap cycle parts cuz i only needed the cover bearing, sheave bearing, buttons and I went ahead and got new washers to go around my new primary bearing and spring I had. Cost is $77 but i guess i didnt realize they just get the stuff from polaris. Doesnt look like its gonna ship till the end of the week and I will be missing a ride this weekend.
We got the old bushings pressed out at work, the cover was easy a small socket was used. The sheave was a little trickier, hard to find something that fits perfect...ended up grinding down some big washers to fit perfectly inside then a large socket to distrute the pressure. Now I just have to let it sit in the shop while i wait on the ups man. I could have ordered from my dealer and had in 3 days supposidly.


2008 Black Herculinered
2" rubberdown lift
4000 lb Viper winch (green amsteel cable) Motosport Alloy Black Tork rims : 27" outlaw MST : "S" flares
Trail Armor boot guards : MudATV snorkel
Ipod>Amp>overhead speaker box
Benz silencer (like it quiet) : Gorilla axle
aquacure is offline  
Sponsored Links
Advertisement
 
post #4 of 4 Old October 25th, 2011, 12:33 PM
 
pawngod's Avatar
 
My RZR: 2016 XPT BLUE
Member #12452
Join Date: Jan 2010
Location: oklahoma
Posts: 1,106
Feedback Score: 0 reviews
View pawngod's Photo Gallery(4)
Re: Secondary clutch question and rebuild kit for primary?

your secondary should be closed, you have to force it open, i use a 6in 1/2drive extention as a prybar, put it inside the hole at the front of the clutch and push back this will open the sheaves and let the belt slip down far enough to roll over the front clutch or primary, you probably had the belt in a bind and when you pulled it loose the secondary will snap shut, youtube on rzr belt replacement, and i will show you just how i described,,,hope that helps

09 RZR S k&t turbo (SOLD)
2012 ARCTIC CAT WILDCAT 1000 (SOLD)
2015 RZR XP 1000 (SOLD)
2016 XPT BLUE
pawngod is offline  
Reply

Quick Reply
Message:
Options

Register Now



In order to be able to post messages on the Polaris RZR Forum - RZR Forums.net forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.

User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.

Password:


Confirm Password:
Email Address
Please enter a valid email address for yourself.

Email Address:
OR

Log-in









Human Verification

In order to verify that you are a human and not a spam bot, please enter the answer into the following box below based on the instructions contained in the graphic.



Thread Tools
Show Printable Version Show Printable Version
Email this Page Email this Page
Display Modes
Linear Mode Linear Mode



Similar Threads
Thread Thread Starter Forum Replies Last Post
Primary clutch question Thebob Engine and Drivetrain 13 March 18th, 2012 09:19 PM
Primary & Secondary torque specs dsimp13 General RZR Discussion 7 June 2nd, 2011 05:46 AM
Primary and secondary clutch, +6in Gorilla axles, voltage regulator, Power Commander twvette Polaris RZR Parts For Sale 10 June 30th, 2010 11:40 AM
Primary & Secondary clutch!!! cheek Polaris RZR Parts For Sale 9 October 27th, 2009 07:37 AM
Stock 09 S primary and secondary clutchs gunrunner Want to Buy 1 October 2nd, 2009 04:45 PM

Posting Rules  
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

 
For the best viewing experience please update your browser to Google Chrome