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Secondary clutch question and rebuild kit for primary?

This is a discussion on Secondary clutch question and rebuild kit for primary? within the Engine and Drivetrain forums, part of the Technical category; I couldnt figure out how to delete my other post and i had the title screwed up so i'm starting over. When i pulled my ...


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  #1  
Old October 21st, 2011, 09:52 AM
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Secondary clutch question and rebuild kit for primary?

I couldnt figure out how to delete my other post and i had the title screwed up so i'm starting over.

When i pulled my belt off something happened that usually doesnt, the secondary clutch snapped shut, maybe i pulled up too hard? How do i get it to relax when i reinstall the belt? Its basically in the position like it would be if i had it the gas peddle to the floor.

One of my buttons on the spider has lost a piece and it is shorter that the others. Also my cover and sheave bushings are showing more brass than teflon and the service manual says replace. Where is a good place to get a simple rebuild kit that includes buttons and bushings?
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Old October 21st, 2011, 11:06 AM
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Re: Secondary clutch question and rebuild kit for primary?

Quote: Originally Posted by aquacure View Post
I couldnt figure out how to delete my other post and i had the title screwed up so i'm starting over.

When i pulled my belt off something happened that usually doesnt, the secondary clutch snapped shut, maybe i pulled up too hard? How do i get it to relax when i reinstall the belt? Its basically in the position like it would be if i had it the gas peddle to the floor.

One of my buttons on the spider has lost a piece and it is shorter that the others. Also my cover and sheave bushings are showing more brass than teflon and the service manual says replace. Where is a good place to get a simple rebuild kit that includes buttons and bushings?

Place the belt around the secondary and tap it into the secondary, slowly turning helps. EPI offers a primary rebuild kit part # WE210185 it is about $195 and comes with everything you need. Be prepared to be pressing bearings though...

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Old October 25th, 2011, 09:23 AM
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Re: Secondary clutch question and rebuild kit for primary?

Well i ended up ordering my parts from Cheap cycle parts cuz i only needed the cover bearing, sheave bearing, buttons and I went ahead and got new washers to go around my new primary bearing and spring I had. Cost is $77 but i guess i didnt realize they just get the stuff from polaris. Doesnt look like its gonna ship till the end of the week and I will be missing a ride this weekend.
We got the old bushings pressed out at work, the cover was easy a small socket was used. The sheave was a little trickier, hard to find something that fits perfect...ended up grinding down some big washers to fit perfectly inside then a large socket to distrute the pressure. Now I just have to let it sit in the shop while i wait on the ups man. I could have ordered from my dealer and had in 3 days supposidly.
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2008 Black Herculinered
2" rubberdown lift
4000 lb Viper winch (green amsteel cable) Motosport Alloy Black Tork rims : 27" outlaw MST : "S" flares
Trail Armor boot guards : MudATV snorkel
Ipod>Amp>overhead speaker box
Benz silencer (like it quiet) : Gorilla axle
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Old October 25th, 2011, 12:33 PM
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Re: Secondary clutch question and rebuild kit for primary?

your secondary should be closed, you have to force it open, i use a 6in 1/2drive extention as a prybar, put it inside the hole at the front of the clutch and push back this will open the sheaves and let the belt slip down far enough to roll over the front clutch or primary, you probably had the belt in a bind and when you pulled it loose the secondary will snap shut, youtube on rzr belt replacement, and i will show you just how i described,,,hope that helps
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