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post #46 of 52 Old August 29th, 2012, 07:17 AM
 
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Re: rzr will not move in any gear.

Yeah I dropped the transfer down a lil and jacked up motor just a tad. There's one bolt you can't get to unless this happens or u take out of vehicle and separate.

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post #47 of 52 Old August 29th, 2012, 07:21 AM
 
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Re: rzr will not move in any gear.

May have to make a 2x4 wedge or a pry bar to give you the room u needto get the bottom left bolt out.

Also once you buy new pinion shaft. You can weld the two gears together, or purchase the turner upgraded piece which also lowers gear ratio but is like 1600.00$

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post #48 of 52 Old August 30th, 2012, 03:29 AM
 
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Re: rzr will not move in any gear.

well finally got the transfer case front plate removed. Pinion shaft is sheared off, but that wasn't the only thing....Alot of pieces of metal fell out when I seperated the case, turns out part #3234568 Cap, Bearing Retainer busted in quite a few pieces. looks like I have to order another part(s),

Laid up for another week or two before that comes in. What a headache this is.....oh well could be worse.

thanks for the help, hopefully soon I can get this back together, before I forget how.
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post #49 of 52 Old August 30th, 2012, 04:30 AM
 
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Good idea to replace the bearings. Always forget to mention that.

Better than paying big money for dealer to work on it!

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post #50 of 52 Old September 3rd, 2012, 11:04 AM
 
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Re: rzr will not move in any gear.

Update?

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post #51 of 52 Old September 4th, 2012, 03:18 AM
 
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Re: rzr will not move in any gear.

just ordering parts today, long weekend delayed things a bit....probably be a week or so getting parts in.
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post #52 of 52 Old April 3rd, 2014, 10:24 PM
 
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Re: rzr will not move in any gear.

Same issue here only problem is my break is in a different location the part that gave out is (#3234564) it sheared perfectly smooth. the confusion I have is why none of my gears work including park. this is what broke not the main gear also I do not have 4x4 either I did hear a pop when I lost Power and my speedo does still work.

Last edited by SRD Composites; April 3rd, 2014 at 10:39 PM. Reason: Add part
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